【干货】揭秘某知名国际SMT企业-《锡膏管理规范》中英双语版

                                                                                                   


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1.0  Purpose 目的    Write a standard process to controlthe usage of solder paste to assure the quality of solder paste soldering        制定一个标准管控条件以保证焊锡质量.2.0  Scope  适用范围      Tamura、Henkeltypes for solder paste in G-pro.公司使用的Tamura、Henkel锡膏。3.0  Definition  定义无4.0  Relativedocuments  相关文件        NA  略5.0  Responsibility 责任     Theoperator should follow the process and IPQC should audit it to insure theProcess to carry out in practices.         制程管控室人员按此程序作业,IPQC检查此程序执行的真实性.6.0  Procedure 作业程序 6.1 When incomingmaterial, conform whether solder paste’s packing use Styrofoam and have ice bagin packing box ,if not according to foregoing requests or the ice alreadydissolve should not accept; 进料时，确认锡膏的包装方式是否使用保丽龙材料且包有冰袋与温度计(或温度指示卡),如果没有按上述要求包装、冰袋内的已经融化、温度指示卡温度超过28度则拒签收，并且还要将开箱之温度记录表进料批次报表中(WI-PMEG-001-Form01-B);6.2 lead free Solderpaste storage time is six month for (0-10℃)，Lead Solder paste storagetime is three month for (0-10℃). conform excess EXP.DATE,IF excess EXP.DATE, should not accept. and 14 days in room temperatureenvironment; do not store  below 0℃ , otherwise, solder paste chemistry character will be destroied.无铅锡膏保质期在冷藏环境(0-10℃)可保存6个月，有铅锡膏保质期在冷藏环境(0-10℃)可保存3个月。确认保存期限(锡膏厂商标注在锡膏瓶上的)，若超过保存期限，拒绝签收。锡膏于室温环境可保存14天，锡膏切勿存放于0℃以下之环境,否则将会破坏锡膏之化学物质.  6.3 New solder paste should mark income No.,put it in icebox, please follow No to put solder paste.        有铅锡膏与无铅锡膏分开放置，不能放置于同一冰箱内.刚进的新锡膏请按进料的批号，贴上锡膏管控标签,并扫描,然后放入冰箱内，按序号的大小，大号的放里层，小号的放外层。 取出时，按序号及批号的大小，先取小的，再取大的.< Modify> 6.4 All solder paste should between4 ~45 hrs go to room temp., and record the time scan the label, over 45 hrs toget scrap。<修改>)所有锡膏回温时间均需在室温下回温4~45小时内,并于取出时填上取出时间,锡膏取出回温时需扫描，回温超过45小时的锡膏将不再使用，直接报废。6.5 When the bottle is open, the lead solder pastemust be used up within 24 hours , and RoHS 12 hours , Henkel 96SCLF328DAP88.5 mustbe used up within 8 hrs , or else, it must be returned to the supplier orcollected  to deal with.有铅锡膏开封后需于室温下24小时内使用完, 无铅锡膏开封后须于室温环境在下12小时内用完，Henkel 96SCLF328DAP88.5开封8小时内使用完，若超过使用时间，即贴上禁用标签并放于报废区.若未超出开封期限，请转移生产同样产品的线别使用，如无使用相同产品的线别，请将此锡膏报废处理。6.6 The NG solder paste should put in NG solderpaste area, ADM should reclaim and give it to supplier every Monday.报废锡膏需放在报废锡膏放置区,每周一由管理部回收,并让采购交由厂商带回处理。6.7 Before using, it should be stirred so as to fixthe tin and flux well enough .  Theoperation time pls ref date sheet .if use machine to do , the time must not beover 0.6 minutes, and manual is 15 cycles.锡膏使用前要加以搅拌让锡粉和助焊剂能混合,搅拌时间请参考锡膏之DATE SHEET,若为机器搅拌, 只能搅拌0.6分钟，手搅15圈，搅拌前需要确认锡膏是否已经回温OK。6.9 Solder paste save condition should be controlledbetween2-8, If exceed, temperature announciator can trumpet. Kester &Tamura .If the refrigerator is beyond the standard, please immediately move thesolder to another one (within the standard), and pick out 1 or 2 bottle ofsolder to do the viscosity test .As to defective refrigerator, please notifyelectrician or relative staff to repair it, after it has been repaired well,observe for 1 or 2 days and confirm it is really ok, and then it can be used.锡膏冷藏为0-10℃，报警界限为2-8℃, 每两小时由JIT室人员检查温度并如实的记录在(WI-PMEG-001-FROM05内),并计算每天的平均值埴写在管制图中﹐若超出报警界限2-8度时温度报警器会报警,通知电工进行调整﹐冰箱若超出范围(0-10 ℃)﹐请立即通知电工或相关人员进行维修并记录不良的现象和改善对策﹐若是冰箱坏掉须转移至另外一台温度达标的冰箱﹐并抽1-2瓶进行粘度测试﹐不良冰箱维修OK后观察1-2天无异常后﹐方可使用.6.10 The different type can not be mixture to use， LF solder paste will not becompatible with leaded reflow temp requirement锡膏厂家不同及型号不同不得混合使用，无铅锡膏不能和有铅的回焊温度的兼容.6.11According to the date and color which is stick on carton to manage. The rule isFIFO .do not stickThe same label because of the same work order, itshould do according the arrived time to do.依据label的颜色来进行FIFO的动作控管,每批进料需以制造的LOTNO相同而贴上相同的号码及颜色label.6.12 The supplier should do the same FIFO in orderto avoid the solder paste with the same Lot NO are mixed.要求厂商也需做到FIFO的控管,以避免产生入厂锡膏之LOTNO混乱的情形。     6.13 Theoperator should go and get a bottle of solder paste once a time each line. Whenuse up, it must be sent to JIT to get anther, and make a record at the sametime. JIT operator will put the empty bottle to assign place and send to ADM tohandle on Monday, Wednesday and Friday every week.          每条线只能保持一瓶锡膏，空瓶请送到JIT室一对一更换，并纪录之。JIT人员请将空瓶放置于空瓶放置区，每周一，三，五将空瓶送至管理部指定地点。    6.13 Please refer to related model working instruction to add solder paste.添加锡膏之作业请参照各机种WI.    6.14 Color definition颜色定义         The 1st group: brown color; the 2ndgroup: red color; the 3rd group: orange color;         The 4th group: yellow color;the 5th group: green color; the 6th group: Blue color         The 7th group: Purplecolor; the 8th group: Grey color; the 9th group: whitecolor         The 10th group: black color          一批：棕色;二批:红色;三批:橙色;四批:黄色;五批:绿色;六批:蓝色;七批:紫色;八批:灰色；          九批:白色;十批:黑色，依此循环使用.         Operatorcollects, first key in work NO, work order, line and Model, then scan label ,then enterOperator 领取,先输入领取人工号,工单号,线别及机种,然后扫描label,最后领出使用.     6.18 All the solder paste is controlled by FIFO. If not ,the SFC will suggest. if such thing happys, the JIT worker and operator should review together,analysis the cause, provide the strategy, and record the CAR.(refer toSOP-PQA-018)所有锡膏领取都按FIFO管制，如果未按FIFO管制，SFC将会提示此瓶序号不是下一瓶生产所需要的序号，发生此类问题，JIT人员将会同产线作业员一起作检讨，并分析原因，提出对策，记录于CAR，CAR格式参见SOP-PQA-018.6.19   Thesolder paste code principle:锡膏label编码原则如下:
Remark:   第一码为锡膏品牌﹕K 代表Kester、T 代表 Tamura、J代表PF305、F代表Formosa                    M代表Henkel系列锡膏   第三码为生产批号的月份,1,2,3……月用1,2,3表示,10,11,12月用A,B,C表示   第十码为进料批次码，第1批，就用1表示，依次类推，第10批则以“A”表示7.0Appendix  附件7.1锡膏进料管制表
7.2 The recovery temperature management and forbidto use label as list        .锡膏领用管制之表和禁止使用标签样品如下: Solder pasteuse control from                  Forbidto use label             Lot No.锡膏领用管制表                          禁止使用标签               批号 7.3 Scrapsolder paste control报废锡膏管制表
7.4  use solder paste record年锡膏使用记录表
7.5 SolderAdding Time Record List锡膏添加时间记录表与锡膏使用选择要求.


7.6 Icebox temp record冰箱温度记录
7.5     Solder paste SFC control flow 锡膏SFC流程     1﹑程序主界面
2﹑操作步骤  Operating Steps2.1.产生锡膏序号  Serial Number     Different solder paste has differentforbidden time. 90 days for lead-free one, and 120 days for lead one. Theforbidden time also is determined by the production time.  The lot number can be 0-C (1~9, A, B, C ) inthe system. All the serial number of the same lot can be got out at the sametime. The quantity must fill into the quantity blank.选择相应的品牌﹐系统根据品牌确定禁用日期﹐其中有铅品牌为90天﹐无铅为120天﹐根据禁用日期生产日期向后推延(系统自动将厂商禁用日期提前7天，画面中Vender DOE为厂商禁用日期)。批号系统默认为1﹐根据需要可以从1到C（1~9﹐A）﹐同一批次序号同时产生﹐在数量栏输入产生数量。The Principle of the Serial Number: Code 1 is themajuscule letter of the first letter of the brand; code 2 is the product year;code 3 is product month; code 4 and 5 is product date; code 6 is the forbiddenyear; code 7 is the forbidden month; code 8 & 9 is the forbidden date; code10 to 14 is the stream number. We must add P as the last code for the LF.产生序号规则为﹕第一码﹐品牌名称前一位大写﹐第二码﹐生产年份﹐第三码﹐生产月份﹐第四五码﹐生产日期﹐第六码﹐禁用年份﹐第七码﹐禁用月份﹐第八九码﹐禁用日期﹐第十到十四码﹐流水码﹐如果是无铅﹐最后加上一码为P﹐有铅锡膏产生的号码为14码﹐无铅锡膏15码。系统自动将发放日期提前七天，例如：一瓶锡膏禁用日期为7月23日，则7月16日系统将管制不能放出此瓶锡膏(禁用日期=Vender 禁用日期-7天)。下图中“Vender DOE”为厂商禁用日期
2. 3﹑Getting out from the refridgerate锡膏出冰箱Choose the brand and scan. The system will judgeautomatically: 1. dose the serial number exists: 2. does the brand match theserial number; 3. does the solder paste store in the fridge; 5. does the solderpaste discard as useless; 6. has the solder paste sent to the productstreamline.       选择出冰箱的锡膏的品牌﹐然后扫描出冰箱的锡膏号码。系统判断﹕1﹑序号是否存在﹔2﹑品牌与所扫序号是否匹配﹔3﹑锡膏是否已经入冰箱﹔4﹑锡膏是否可用﹐即没有报废﹔5﹑锡膏是否已经出冰箱﹔6﹑锡膏是否已经发到产线。
2. 4﹑Fetch solder paste产线领用       The operator should input the person’sID, solder paste’s brand, the shift of process and the model. Then scan andsend out the solder paste. The system will verify 1. Whether solder pasteexists; 2. Whether the brand chose match the solder paste scanned; 3. Whethersolder paste is in stockroom; 4. Whether solder paste is out of the fridge; 5.Whether solder paste can be used; 6. Whether solder paste has been sent to theprocess; 7. Whether the ramp time is in the range that the system setted; 8.When sending out the solder paste, every one must input the serial number.需要输入领用人工号﹐所发到的工单﹐所发品牌﹐产线线别﹐机种。然后扫描发出锡膏。系统判断﹕1﹑锡膏是否存在﹔2﹑所选择品牌与扫描锡膏是否匹配﹔3﹑锡膏是否已经入库﹔4﹑锡膏是否已经出冰箱﹔5﹑锡膏是否可用﹔6﹑锡膏是否已经发到产线﹔7﹑锡膏回温时间是否在系统默认时间范围内；8.发放每一瓶锡膏时需要输入锡膏批号。
2. 5﹑Recycle回收锡膏瓶       Input the operator’s ID, scan the S/N ofthe solder paste. The system will verify: 1. whether the solder paste exists;2. whether the solder paste has been recycled; 3. whether the solder paste isout of the fridge; 4. whether the solder paste has been sent to the process.Once recycled, the solder paste can not be used again.输入回收人工号﹐扫描回收锡膏序号。系统判断﹕1﹑锡膏是否存在﹔2﹑锡要是否已经回收﹔3﹑锡膏是否出冰箱﹔4﹑锡膏是否发到产线。锡膏一旦回收﹐就不可再用。  
2. 6﹑外包Outer parking       Input starting and ending number ofsolder paste’s outer parking. Once outer parked no use again.输入外包锡膏起始与结束号码。锡膏一旦外包﹐不可再使用。
2.7﹑Inputting Solder paste’s basicdata锡膏基本数据输入       Input the model of the solder paste willbe used on, choose appropriate brand name and get the elements of the solderpaste, make sure whether it is ROHS.输入锡膏所要用到的机种﹐选择相应的品牌﹐得到锡膏的合金成分﹐已及是否有铅。
2.8﹑Inquire the data of solder paste.锡膏数据查询   Scanningin an S/N we can get the present information of the solder paste. Such as whetherthe S/N exists, whether the solder paste is in fridge or out fridge, or whetherit is ready to use. Information of all solder paste can be obtained.扫描进一个锡膏序号﹐可以查询到该锡膏当前状况﹐是否存在该序号﹐是否入库 ﹐出库﹐可用等。也可以查询所有的锡膏信息。
2.9﹑The quantity of solder pastestatistics锡膏数量统计       You can inquire only one. Or you caninquire comprehensively: choose brand, model, the starting time and the endingtime then you can get what you want.可以单独查询﹐也可做综合查询﹐选择品牌﹐机种﹐起始结束时间。


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